Our solutions for manufacturing

Manufacturing companies often face disconnected systems, inaccurate planning, and limited visibility into actual production status. Our focus is to integrate production processes, ERP systems, and analytics to help clients gain control, reliable data, and sustainable growth.

The Exsolvo team has the solution

Na osnovu rada sa klijentima iz različitih industrija, prepoznajemo obrasce poslovnih izazova i primenjujemo rešenja prilagođena konkretnim potrebama.

Too much inventory? Locked capital and rising warehouse costs

Utilize Planning Worksheets to plan procurement and production based on actual needs, and keep your inventory optimized.

Missing parts cause delivery delays and costly rush purchases

Synchronize production with material availability and use Business Central to proactively generate timely procurement needs.

Warehouse inefficiencies slow operations and drive picking and shipping errors

Structure locations with WMS and streamline processes with real-time visibility—enabling faster, more accurate warehouse operations with fewer errors.

Capacity planning challenges lead to frequent order changes and rescheduling

Schedule production based on procurement, inventory, and available capacities. Use Business Central to structure and stabilize production, reducing ad-hoc rescheduling.

Late bottleneck detection and constant overload cause delivery delays

Deliver on time with real-time load analysis and early bottleneck alerts—enabling proactive resource and priority adjustments.

Efficiency.No downtime.Reliable planning.

ERP solutions

Our services

We help manufacturing companies connect processes, resources, and analytics through ERP and MES integration — turning shop floor data into real-time business intelligence that drives smarter decisions.

Our challenges

Your value

Full visibility and control over your entire operation — real costs, real-time data, and decisions based on facts
Hear it from an Expert
“Integrating production processes with ERP and analytics does not just improve efficiency — it eliminates the risks you did not even know you had.”
Do you have real-time visibility into the status of your production lines? (Without live data, bottlenecks and downtime often go unnoticed until they’ve already impacted output.)
How effective is your material and inventory management in preventing production disruptions? (Disconnected systems and poor visibility can lead to delays, shortages, and costly interruptions.)
How confident are you in predicting downtime and planning capacity using AI-driven insights? (If forecasting still feels like guesswork instead of being powered by AI, you’re likely missing opportunities to prevent issues and optimize performance before they occur.)
Are your production processes truly optimized for resource efficiency and cost control with the help of BI insights? (Without clear, data-driven visibility from BI tools, hidden inefficiencies in labor, machines, and materials can quietly erode your margins.)
Do your current systems support productivity—or are they holding you back? (When systems don’t communicate or scale, execution slows down and performance suffers.)

Proven results from a real-world implementation

Facing fragmented systems and slow processes, a manufacturing company turned to Microsoft Dynamics 365 Business Central and Microsoft Power BI to regain control and efficiency. After implementation, the time spent on manual processes was reduced by approximately 75 %, freeing staff to focus on higher-value activities. Today, the company manages more than 16,000 inventory items, each with 88 attributes, seamlessly through a single platform without unnecessary waiting. Previously, operations were scattered across multiple systems, but after consolidation, all functions are unified within a single ERP system. Transaction reporting, which used to lag up to 15 days after month-end, is now processed in near real-time using Power BI, enabling faster, data-driven decisions. The advance payment process for orders, once dependent on the finance department, is now fully integrated and automated through the platform, reducing delays and errors across the business.

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Recommended services

ERP – Microsoft Dynamics 365 Business Central

Connects processes and integrates with the Microsoft ecosystem, creating single source of truth.

Microsoft Power Platform

Automates workflows, digitalizes processes, and connects systems quickly and cost-efficiently.

HR & Payroll — Microsoft Dynamics 365 Business Central

Compliant HR and payroll add-on that simplifies administration and improves accuracy.

Solution Concepts for Customer Key Challenges

Production planning is not just a plan on paper—it involves people, capacities, workflows, and materials. Problems arise when planning relies on outdated or manually collected data, which fails to reflect the actual conditions on the shop floor. Even small changes in process times or unexpected events can quickly make schedules inaccurate and deviate from reality. Incomplete solution integration is a common obstacle: without integrated tools, managers cannot get a complete, accurate view of production. Processes remain fragmented, decisions are slow, errors accumulate, and the organization struggles to align plans with reality. Only a modern Manufacturing Execution System (MES)—connecting machines, materials, and workflows—can overcome this obstacle and enable effective, real-time management. An MES provides full integration and real-time monitoring of production, materials, and workforce. It makes plans dynamic, actionable, and aligned with actual shop floor conditions, enabling managers to detect disruptions immediately, respond quickly, and make informed, data-driven decisions. Without such a system, production management remains static while reality changes minute by minute.
If you rely on manual or Excel-based monitoring and analytics, it will always prevent you from having real-time information. The difference between after-the-fact reporting and real-time monitoring is significant. When you rely on manual records or spreadsheets, production data arrives with delays—often after deadlines have been missed or costs have increased. This reactive approach makes it difficult to manage production effectively, as problems only become visible when it is too late to respond. To get to the next level and gain real-time oversight, you need a dedicated production solution that enables continuous monitoring of production operations. Reliable monitoring requires digital tracking of production lines and resources through software that provides real-time data. It integrates all production data, allowing managers to immediately identify bottlenecks, track capacity utilization, and act before issues escalate or impact deadlines and budgets. Without such a system in place, production monitoring remains reactive. To grow and stay competitive, adopting digital solutions is essential, enabling proactive production management and effective cost control.
Production costs often exceed planned values because planning is based on incomplete or outdated data, while real production conditions continuously change. Companies often lack precise visibility into materials, labor time, and downtime. When costs are tracked only in aggregate, rather than per product or production order, management cannot clearly identify where losses occur. As a result, inefficiencies such as waiting times, rework, and underutilized capacity remain hidden and drive costs beyond expectations. A common challenge is the lack of integration between production and financial data. Without connecting production processes to an ERP system, companies cannot track actual costs in real time or respond quickly. Disconnected systems and manual tracking limit transparency, delay decisions, and prevent managers from identifying cost drivers early enough to take corrective action. To regain control, companies need a dedicated production solution integrated with ERP capabilities, enabling detailed cost tracking by order, material, and operation. With real-time data, automated time tracking, and advanced analytics, management gains full visibility into performance and cost drivers. This enables immediate action, continuous optimization, and more accurate planning. Without such an approach, production management remains limited and costs unpredictable. To maintain profitability and stay competitive, adopting digital solutions is essential—enabling full transparency, proactive cost control, and better decision-making from raw materials to the final product.
Delays in production most often occur due to disintegrated systems and manual processes, leading to situations where materials are not available on time or excess inventory accumulates. Without timely and accurate information, production and procurement planning becomes unreliable, directly impacting deadlines and costs. A common challenge is the lack of synchronization between production, procurement, and inventory. When these functions are not connected, procurement lacks visibility into real production needs, inventory does not reflect actual consumption, and plans are based on incomplete data—resulting in delays and inefficiencies. To address this, companies need a unified system that manages materials in real time and connects all processes. ERP solutions such as Microsoft Dynamics 365 Business Central enable automatic data synchronization—for example, when a production order changes, material requirements are immediately updated and procurement is notified. When implemented correctly, digital integration removes weak points in the supply chain, ensuring materials are available on time and at optimal cost. Without it, operations remain reactive and exposed to unnecessary risks.

As companies grow, production processes become more complex, requiring better organization and control. Tools that work in smaller environments often do not scale well, leading to bottlenecks, errors, and inefficiencies. Without digitalization, automation, and analytics, production remains reactive and limits further growth.

A common challenge is the lack of scalable and integrated systems. Disintegrated tools and manual processes reduce transparency, delay decisions, and make it difficult to maintain control as operations expand. Without real-time data and standardized processes, inefficiencies and errors increase.

To address this, companies need scalable digital solutions that combine real-time monitoring, automation, and integrated analytics. Digitalization and automation, when implemented correctly, enable:

  • Real-time production tracking – without manual records or delays 
  • Automation of repetitive tasks – reducing errors and administrative work 
  • Integration of all processes – production, procurement, inventory, and finance in a single system 
  • Flexible adaptation to business needs – aligning the system with specific processes without compromising stability and performance 

Platforms such as Microsoft Dynamics 365 Business Central and Power BI provide scalability, integration, and analytics to support data-driven decision-making.

When implemented correctly, digitalization and AI-driven analytics transform operations from reactive to proactive—improving efficiency, reducing costs, and enabling sustainable business growth.

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